{"id":34207,"date":"2022-09-13T15:49:08","date_gmt":"2022-09-13T13:49:08","guid":{"rendered":"https:\/\/rieckermann.com\/?p=34207"},"modified":"2022-09-15T14:31:30","modified_gmt":"2022-09-15T12:31:30","slug":"revamp-of-fertilizer-plant","status":"publish","type":"post","link":"https:\/\/rieckermann.com\/en\/news\/revamp-of-fertilizer-plant\/","title":{"rendered":"REVAMP OF FERTILIZER PLANT"},"content":{"rendered":"<div id='av-layout-grid-1'  class='av-layout-grid-container av-kabwk518-672dd6b4e8d34b55b51c6ef186d6f980 entry-content-wrapper main_color av-flex-cells  avia-builder-el-0  el_before_av_layout_row  avia-builder-el-first   container_wrap fullsize'  >\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-ka4qp752-5ff2172dc058a062b812d49e7b4da3c1\">\n.flex_cell.av-ka4qp752-5ff2172dc058a062b812d49e7b4da3c1{\nvertical-align:middle;\nbackground-color:#ee2e24;\n}\n.responsive #top #wrap_all 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   ><section  class='av_textblock_section av-kabwjwpd-1848ecb4f619e2a0ca8a7849227e7f68 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h1 class=\"text-no-margin\">REVAMP OF FERTILIZER PLANT<\/h1>\n<\/div><\/section><\/div>\n<\/div><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-ka4qpror-d91894c6d38f78648b15dcdeadd5b160\">\n.flex_cell.av-ka4qpror-d91894c6d38f78648b15dcdeadd5b160{\nvertical-align:middle;\n}\n.responsive #top #wrap_all .flex_cell.av-ka4qpror-d91894c6d38f78648b15dcdeadd5b160{\npadding:0 0px 0 10px !important;\n}\n<\/style>\n<div class='flex_cell av-ka4qpror-d91894c6d38f78648b15dcdeadd5b160 av-gridrow-cell av_two_third no_margin  avia-builder-el-4  el_after_av_cell_one_third  avia-builder-el-last  content-align-middle'  ><div class='flex_cell_inner'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-49nt-7f9c4c367f8eaa366288315001515377\">\n.flex_column.av-49nt-7f9c4c367f8eaa366288315001515377{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-49nt-7f9c4c367f8eaa366288315001515377 av_one_full  avia-builder-el-5  avia-builder-el-no-sibling  first flex_column_div av-zero-column-padding  '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kabxep2c-ebae0e1d91926e6631e5a44acf89c8b0\">\n#top .hr.hr-invisible.av-kabxep2c-ebae0e1d91926e6631e5a44acf89c8b0{\nheight:30px;\n}\n<\/style>\n<div  class='hr av-kabxep2c-ebae0e1d91926e6631e5a44acf89c8b0 hr-invisible  avia-builder-el-6  el_before_av_image  avia-builder-el-first  av-desktop-hide av-medium-hide'><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kadbp9nb-07c53ce29fbd7dc1eb61356030562c44\">\n.avia-image-container.av-kadbp9nb-07c53ce29fbd7dc1eb61356030562c44 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-kadbp9nb-07c53ce29fbd7dc1eb61356030562c44 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-kadbp9nb-07c53ce29fbd7dc1eb61356030562c44 av-styling- avia-align-center  avia-builder-el-7  el_after_av_hr  avia-builder-el-last '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-34208 avia-img-lazy-loading-not-34208 avia_image ' src=\"https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/OILG-News-863x444px.png\" alt='Brownfield news story title photo' title='Brownfield news story title photo-863x444px'  height=\"444\" width=\"863\"  itemprop=\"thumbnailUrl\" 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el_before_av_layout_row  grid-row-not-first  container_wrap fullsize'  >\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-ka4qp752-dd7c801e1f0528f9b13cb78ff2a7bde3\">\n.flex_cell.av-ka4qp752-dd7c801e1f0528f9b13cb78ff2a7bde3{\nvertical-align:top;\n}\n.responsive #top #wrap_all .flex_cell.av-ka4qp752-dd7c801e1f0528f9b13cb78ff2a7bde3{\npadding:0px 60px 0px 60px !important;\n}\n<\/style>\n<div class='flex_cell av-ka4qp752-dd7c801e1f0528f9b13cb78ff2a7bde3 av-gridrow-cell av_one_third no_margin  avia-builder-el-12  el_before_av_cell_two_third  avia-builder-el-first  content-align-top'  ><div class='flex_cell_inner'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-1al9t-76246d73a40cc57ae9aa90e8fd53a7fc\">\n.flex_column.av-1al9t-76246d73a40cc57ae9aa90e8fd53a7fc{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-1al9t-76246d73a40cc57ae9aa90e8fd53a7fc av_one_full  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><a target=\"_blank\" aria-label=\"Share on Facebook\" href='https:\/\/www.facebook.com\/sharer.php?u=https:\/\/rieckermann.com\/en\/news\/revamp-of-fertilizer-plant\/&#038;t=REVAMP%20OF%20FERTILIZER%20PLANT' data-av_icon='\ue8f3' data-av_iconfont='entypo-fontello'  title='' data-avia-related-tooltip='Share on Facebook'><span class='avia_hidden_link_text'>Share on Facebook<\/span><\/a><\/li><li class='av-share-link av-social-link-twitter avia_social_iconfont' ><a target=\"_blank\" aria-label=\"Share on X\" href='https:\/\/twitter.com\/share?text=REVAMP%20OF%20FERTILIZER%20PLANT&#038;url=https:\/\/rieckermann.com\/en\/?p=34207' data-av_icon='\ue932' data-av_iconfont='entypo-fontello'  title='' data-avia-related-tooltip='Share on X'><span class='avia_hidden_link_text'>Share on X<\/span><\/a><\/li><li class='av-share-link av-social-link-linkedin avia_social_iconfont' ><a target=\"_blank\" aria-label=\"Share on LinkedIn\" href='https:\/\/linkedin.com\/shareArticle?mini=true&#038;title=REVAMP%20OF%20FERTILIZER%20PLANT&#038;url=https:\/\/rieckermann.com\/en\/news\/revamp-of-fertilizer-plant\/' data-av_icon='\ue8fc' data-av_iconfont='entypo-fontello'  title='' data-avia-related-tooltip='Share on LinkedIn'><span class='avia_hidden_link_text'>Share on LinkedIn<\/span><\/a><\/li><li class='av-share-link av-social-link-mail avia_social_iconfont' ><a  aria-label=\"Share by Mail\" href='mailto:?subject=REVAMP%20OF%20FERTILIZER%20PLANT&#038;body=https:\/\/rieckermann.com\/en\/news\/revamp-of-fertilizer-plant\/' data-av_icon='\ue805' data-av_iconfont='entypo-fontello'  title='' data-avia-related-tooltip='Share by Mail'><span class='avia_hidden_link_text'>Share by Mail<\/span><\/a><\/li><\/ul><\/div><\/div><\/p><\/div>\n<\/div><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-ka4qpror-20c51ae8e4c6455a1811466c7be1ad96\">\n.flex_cell.av-ka4qpror-20c51ae8e4c6455a1811466c7be1ad96{\nvertical-align:middle;\n}\n.responsive #top #wrap_all .flex_cell.av-ka4qpror-20c51ae8e4c6455a1811466c7be1ad96{\npadding:0 60px 0 60px !important;\n}\n<\/style>\n<div class='flex_cell av-ka4qpror-20c51ae8e4c6455a1811466c7be1ad96 av-gridrow-cell av_two_third no_margin  avia-builder-el-16  el_after_av_cell_one_third  avia-builder-el-last  content-align-middle'  ><div class='flex_cell_inner'><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-b8vpa-1f6d99dd53ded593e3c5330da05d8fbf\">\n#top .flex_column.av-b8vpa-1f6d99dd53ded593e3c5330da05d8fbf{\nmargin-top:0px;\nmargin-bottom:0px;\n}\n.flex_column.av-b8vpa-1f6d99dd53ded593e3c5330da05d8fbf{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n.responsive #top #wrap_all .flex_column.av-b8vpa-1f6d99dd53ded593e3c5330da05d8fbf{\nmargin-top:0px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-b8vpa-1f6d99dd53ded593e3c5330da05d8fbf av_one_full  avia-builder-el-17  el_before_av_one_half  avia-builder-el-first  first flex_column_div av-zero-column-padding  '     ><section  class='av_textblock_section av-kabwjwpd-1848ecb4f619e2a0ca8a7849227e7f68 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h2 class=\"text-no-margin text-default font-size-default bold\">Rieckermann helps company to meet Indonesia\u2019s growing fertilizer demands using updated technologies<\/h2>\n<p>Rieckermann has been consulting and working closely with a fertilizer company in Indonesia that needed a technology upgrade to their production plant. The company had been operating a 15-year-old urea reactor that could have caused severe production issues if not fixed. Due to its age, the reactor walls were corroded to such a degree that they would not have lasted another plant turnaround period. Therefore, the revamp needed to be done quickly with a high-quality solution to ensure smooth future operations. Rieckermann delivered the solution within the agreed time frame, which was a priority for the fertilizer company as the urea market price has been very high, and a delay in the project would result in a significant loss of revenue for the client.<\/p>\n<p>In Southeast Asia, there is a growing demand for agricultural and chemical products. Predominantly, these products are derived from fertilizer plants producing ammonia, urea, and other chemicals. Within the Southeast Asian region, Indonesia is one of the largest fertilizer producers and the industry has been well-established for many decades.<\/p>\n<p>However, many aging fertilizer plants in Indonesia require a revamp or replacement as their technologies are outdated and unable to meet today\u2019s environmental regulations. They also lack sufficient capacity to meet the growing demand, and the rise in gas prices reduces the efficiency of the plants. Moreover, Indonesia is facing supply restrictions with new greenfield projects having been canceled.<\/p>\n<p>To determine the best solution for this fertilizer production plant, Rieckermann worked in close cooperation with their partner, the Christof Group, a specialist in medium and high-pressure equipment in the petrochemical and fertilizer industry. It was determined that 3 out of 5 reactor segments had to be relined with new, more durable material. To do this, the reactor had to be cut open, dismantled, transported to a nearby workshop, relined, tested, and then re-installed on the customer\u2019s production site \u2013 all within the timeframe of the plant\u2019s turnaround. Thanks to the newly relined reactor, the client can now benefit fully from high product prices and operate the process with a significant lower risk of material failure.<\/p>\n<p>Rieckermann effectively managed the cooperation between all involved parties and coordinated site activities through their locally present team. They also identified and validated a local manufacturer to provide the non-essential materials and sufficient workshop space. Moreover, Rieckermann is proud to have successfully supported the client with essential site visits and discussions, which took place during the height of the COVID-19 pandemic when traveling was still quite restricted for many.<\/p>\n<\/div><\/section><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-2l0tkov-eccb37ecd3875d950fe1d7e6ce486d31\">\n.flex_column.av-2l0tkov-eccb37ecd3875d950fe1d7e6ce486d31{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-2l0tkov-eccb37ecd3875d950fe1d7e6ce486d31 av_one_half  avia-builder-el-19  el_after_av_one_full  el_before_av_one_half  first flex_column_div av-zero-column-padding  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-l801e5m6-b6101d1288e49389b5dd3943d2af4749\">\n.avia-image-container.av-l801e5m6-b6101d1288e49389b5dd3943d2af4749 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https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1-431x705.jpg 431w, https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1.jpg 899w\" data-sizes=\"(max-width: 629px) 100vw, 629px\" class='avia_image '  aria-label='Revamp of fertilizer plant'><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-34229 avia-img-lazy-loading-not-34229 avia_image ' src=\"https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1-629x1030.jpg\" alt='Revamp of fertilizer plant' title='Revamp of fertilizer plant'  height=\"1030\" width=\"629\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1-629x1030.jpg 629w, https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1-183x300.jpg 183w, https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1-768x1257.jpg 768w, https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1-431x705.jpg 431w, https:\/\/rieckermann.com\/wp-content\/uploads\/2022\/09\/20220913_Brownfield-news-story-1.jpg 899w\" sizes=\"(max-width: 629px) 100vw, 629px\" \/><\/a><\/div><\/div><\/div><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-22s8qrj-59816804cd0bc4653071340541f76d95\">\n.flex_column.av-22s8qrj-59816804cd0bc4653071340541f76d95{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-22s8qrj-59816804cd0bc4653071340541f76d95 av_one_half  avia-builder-el-21  el_after_av_one_half  avia-builder-el-last  flex_column_div av-zero-column-padding  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" 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